CTA - Telescope Development Mechanical Engineering Files

Questions, problems, comments, etc., contact Rich Northrop. (Change the AT to @ in his email address.)

CTA Camera Development - Mechanical (May 9, 2014 report) (pptx) (pdf)

CTA Camera Deveopment - Mechanical (Sept. 9, 2013 report) (pptx) (pdf)

CTA Camera Developement - Mechanical (May 28, 2013 report) (pptx) (pdf)

CTA Camera Development - Mechanical (Jan. 14, 2013 report) (pptx) (pdf)

CTA Camera Development - Mechanical (Oct. 25, 2012 report) (pptx) (pdf)

CTA Camera Development - Mechanical (Sept. 28, 2012 report) (pptx) (pdf)

1 From left to right: 5x5 plastic mpmt mockup, SLAC electronics, UC electronics mockup, standard 2"x2" alum. extrusions, first UC machined cage, drawings of 5x5 detector array

2 UC-EDG F.E.E. Motherboard

3 Second UC machined cage with electronics mockup with white mpmt mounted on support rods

4 Drawing of 5x5 cage array sliding on support rods

5 Comparison of SiPM (top) with electronics and mpmt (bottom)

6 First concept of camera array mounted to inner camera box

7 Alum. Cage deflection under 10 lb. UDL side load

8 Early camera concept showing inner & outer enclosures; also shows Mounting flange to Camera structure

9 Camera sub-module plate square arrangement

10 5 x 5 sensor module plate array showing connector access & support rods.

11 Load & fit test of module/rod support, also showing type 2 module under construction.

12 Type 2 module (on right) with several riser shims in assembly and foreground.

13 Pin deflection under 8 lb. load on 2.0” end length.

14 Concept sketch for side hexapod mount.

15 33” x 33” x 3/8” camera front aluminum support plate deflections under 200 lbs. UDL with 4 mid-span edge supports.

16 Camera weight estimate

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18 Bulkhead plate deflection under 600 lb. UDL with 2 opposite edge supports.

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21 Camera rear view showing inner enclosure, electronics, and outer shell - Conceptual Design

22 Camera ready for testing

23 Inner Enclosure with Camera Arrangment

24 Conceptual Design & weight estimates of Complete Camera Assembly for Review

25 Bulkhead deflection for square enclosure design with same settings as image 18

26 Square Camera Configuration – showing Bulkhead and Inner Enclosure

27 Square Camera with outer enclosure/structure-mount flange and inner enclosure/bulkhead

28 SiPM mounted to columns-Deflection under 2 lb. UDL side loading

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30 Scale models of four camera design types

31 Full scale prototypes of two versions for the FEE/Sensor support cage

32 FEE/cage structure protypes , 4 versions, showing deflections under 2 lb. UDL

33 From left- SiPM with block & cooler assembly, FEE, cages, lattice, post, back plate, mother board.

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36 0.0015 in. center deflection under 600 lb. UDL

37 A portion of the FEE support post and lattice assembly under 1 lb. UDL (each post)

38 A portion of the post & lattace assembly under 1 lb. top loading on all 25 posts

39 inner enclosure deflection under 600 lb. UDL load

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41 Mockup shows the 1.25” Bulkhead plate (far right) with groove for 10 mm dia. copper tubing, the new X post, and the new front lattice. It also shows the model of the FEE , previous shorter cage, and the top SiPM sensor (far right)

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44 Z adjustment deflections on innner enclosure – 120 lbs. on each of 4 bars

45 5th generation camera concept – square inner enclosure with outside enclosure corners chamfered to redude mirror shadowing

46 New camera geometry to reduce mirror shadow to 1.4 meters

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49 Inner enclosure stress study with four 300 lb. UDL side loads and 2 two 200 ld. UDL vertical loads

50 inner enclosure showing bulkhead penetrations,available zone for adjustment mechanisms, and outer enclosure

51 Camera conceptual design - Version 8

52 Front camera view showing SiPm sensor module prior to insertion, cooling fans, and telescope structure interface flange

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54 Preliminary design for first prototype at Chicago -October 2013

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56 Hexagon Camera Geometry with 3 point mount

57 Front lattace under 16 center post push @ 4 lbs. = 64 lb.

58 Outer enclosure deflections & main ring lift with hexapod mount pad loading @ 600 lbs. x 3 @ 120 degrees

59 Camera Main subassemblies – exploded view

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61 Camera position stages (shown in green)

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66 Camera front Elements – sensor module,lattace,positioner ring + telescope mount gussets, & cooling unit

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69 SiPM Sensor design

70 Camera crate with Octagon bulkhead plate

71 Primary Inner Camera Assembly

72 graphic for Jan.24 mechanical telecon

73 Camera design version 12

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75 CTA camera arrangement - prototype baseline Feb. 19, 2014.

76 Expoded Prototype camera showing major assemblies-Top outside enclosure, Crate (focal plane box,rack,rear elect.shroud), OSS mount ring, and rear outside enclosure.

77 Start of 5 x 5 camera module using 4 carbon fiber posts,center FEE cage, sensor mockup, and bulkhead.

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80 Presentation for Internal Camera Design Update meeting March 21, 2014

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83 Revised Camera crate geometry and showing new carbon fiber posts

84 deformation study with 180 lb.UDL on the top lattice and 180 lb.UDL on bottom bulkhead – supported by 4 top ½ bolts

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91 Prototype Camera Arrangement

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99 Bulkhead with center 4 rods & cages for test fit

100 Camera housings being assembled- bulkhead, motherboard shroud,& heat exchanger

101 Camera Lattice plate delivered and qc’d flat to within .008”

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108 CTA engineering students – Samantha and Andrew assembling the camera crate

109 Camera Crate in transport frame awaiting trip to FermiLab to be CMM measured and mapped

110 Camera crate on CMM watched by operator and Rich Northrop

111 Camera hardware being assembled by engineering intern Elliot Weiss and Bob Metz

112 Test setup of the camera positioner & controls

113 Camera mount ring with positioner assemblies and Front shroud mounted

114 Camera inner structure with rear electronics shroud mounted

115 Rear camera shroud being setup on welding table

116 The water-proof rear camera shroud and cover being constructed by Bob Metz.

117 camera front view

118 rear shroud being fitted to camera

119 camera positioner base drives being tested with controller input

120 camera front with first 4 sensors installed, lift yoke mounted and window frame attached

121 rear view of camera showing central Motherboard mockup

122 front camera view during final assembly and testing of positioner and fans

123 Scott Wakely lowers the camera into its shipping crate.

124 camera is ready to be boxed-in and sent to UW for electronics & full sensor installation.

Updated: November 2014